In view of the problem of silica sol investment casting process, what are the views of large and medium-sized steel casting manufacturers?
1. Because the back layer preserves the sodium silicate binder, and its overall continuous high temperature strength and creep resistance level are lower than that of silica sol shell, the casting processing accuracy and dimensional tolerance of pouring are also lower than that of silica sol shell;
2. Because the composite mold shell uses the whole surface layer made of zircon powder with relatively high price, and its mold shell cost is 4.5 times that of sodium silicate, if the silica sol precision casting parts manufacturer selects zirconium corundum sand powder for the back layer, then its mold shell cost is the same as the mold shell cost of silica sol, and its advantages of low cost are not obvious;
3. The stability of the quality of the composite mold shell casting will be better than that of sodium silicate, but worse than that of the silica sol mold shell;
4. The composite shell cannot be dewaxed with normal pressure wax, nor can the normal pressure wax be dewaxed with boiled water;
5. The air permeability of composite mold shell is not as good as that of water glass and silica sol mold shell, and the high temperature compressive strength of mold shell is not as strong as that of silica sol mold shell, which is easy to lead to waste.
Although the processing accuracy of ordinary sand casting castings is very high, it needs to be improved to achieve consistency. For the manufacturers of silica sol precision casting companies, the casting specifications and surface quality of precision castings are higher than those of other casting methods, and are more complicated than other casting methods. Castings that are not easy to reprocess can be forged by using the casting process.
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