Projects | Water Glass Precision Casting Process |
Moulds | General aluminum and steel moulds |
Die Material | Low temperature wax |
Mold Case | Water glass, quartz sand |
Process Features | Casting of complex shapes, difficult to forge, weld and cut alloy materials, reduce machining allowances, reduce production costs |
Casting tolerance range | CT7 TO CT9 |
Product weight range | 0.5KGS TO 200KGS |
Surface finish | RA12.5 |
Casting material type | Carbon steel, alloy steel, ductile iron, gray iron |
Common material specifications | GB, ASTM,SAE,AISI,DIN,BS,JIS,NF,EN,AAR,ISO |
Product Applications | Automobile, construction machinery, railroad, ship, agricultural machinery, mining and other industrial fields |
5×5BT阀套水玻璃铸造加工件阀套的4个爪有严格管理,爪的内孔规定生产加工,要确保充足的加工量,露黑皮肤不好。因此,在蜡模和铸造件上都有样版检验爪规格转变。原先工艺为:压蜡然后放入水里冷却40min后取下蜡模。
经水玻璃铸造制造厂检测,4爪在蜡模上整体为向里变形,每一个爪还上下摆,变形没有规律。射蜡工1个小时只有修出7件合乎样版的蜡模。为了解决变形难题,经测算,专业设计了金属材料支撑点圈,双点划线所显示,在阀套蜡模射出后,将金属材料支撑点圈插进,一并放进凉水中冷却40min后取下。在选用金属材料支撑点圈并按照工艺标准校准蜡模后,基本不用修蜡模,提升了修蜡模工作效率。现大批量生产中已按优化后加工工艺实行,获得了显著成绩。
Contact information:+86-13567841157
+86-15771805138
E-mail:zhiye@zy-casting.com
ycn@zy-casting.com
Website:www.zy-casting.com
Address: Xiachen Industrial Zone, ChunhuTown, Fenghua District, Ningbo CityZhejiang Province,China-315538
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